Closed, Stationary Steam Chambers - Trap

Requirements - Jacketed Presses

For all closed, stationary jacketed presses, steam traps should:

drain the steam chamber continuously
conserve energy throughout a long service life
have good resistance to damage from hydraulic shock
have the ability to purge the steam chamber of condensate and non-condensables

In all cases, the inverted bucket (IB) trap suits this application best, unless the steam chamber has a large volume. In this instance the differential condensate controller offers better purging.

CD and thermostatic traps provide a good alternative for jacketed presses.

	Characteristic	Inverted Bucket	F&T	Disc	Thermostatic	Differential Controller
A	Method of Operation	Intermittent	Continuous	Intermittent	Intermittent	Continuous
B	Energy Conservation (Time in Service)	Excellent	Good	Poor	Fair	Excellent
C	Resists Wear	Excellent	Good	Poor	Fair	Excellent
D	Resists Corrosion	Excellent	Good	Excellent	Good	Excellent
E	Resists Hydraulic Shock	Excellent	Poor	Excellent	Poor	Excellent
F	Vents Air and CO₂ at Steam Temperature	Yes	No	No	No	Yes
G	Vents Air at Very Low Pressure (1/4 psig)(.02 bar)	Poor	Excellent	NR	Good	Excellent
H	Handles Start-up Air Loads	Fair	Excellent	Poor	Excellent	Excellent
I	Operates Against Back Pressure	Excellent	Excellent	Poor	Excellent	Excellent
J	Resists Damage from Freezing	Good	Poor	Good	Good	Good
K	Can Purge System	Excellent	Fair	Excellent	Good	Excellent
L	Performs on Very Light Loads	Excellent	Excellent	Poor	Excellent	Excellent
M	Responds to Slugs of Condensate	Immediate	Immediate	Delayed	Delayed	Immediate
N	Handles Dirt	Excellent	Poor	Poor	Fair	Excellent
O	Comparative Physical Size	Large	Large	Small	Small	Large
P	Handles "Flash Steam"	Fair	Poor	Poor	Poor	Excellent
Q	Mechanical Failure (Open -- Closed)	Open	Closed	Open	Open, Closed	Open


First Choice				Alternative				Overriding condition

Requirements - Steam-Jacketed Chambers

For steam-jacketed chambers, steam traps should:

drain the steam chamber continuously
conserve energy throughout a long service life
have good resistance to damage from hydraulic shock
have the ability to purge the steam chamber of condensate and non-condensables
effectively handle start-up air loads

In all cases, the IB trap suits this application best, unless the steam chamber has a large volume. In this instance the differential condensate controller offers better purging.

F&T and thermostatic traps are a better alternative for jacketed chambers.

	Characteristic	Inverted Bucket	F&T	Disc	Thermostatic	Differential Controller
A	Method of Operation	Intermittent	Continuous	Intermittent	Intermittent	Continuous
B	Energy Conservation (Time in Service)	Excellent	Good	Poor	Fair	Excellent
C	Resists Wear	Excellent	Good	Poor	Fair	Excellent
D	Resists Corrosion	Excellent	Good	Excellent	Good	Excellent
E	Resists Hydraulic Shock	Excellent	Poor	Excellent	Poor	Excellent
F	Vents Air and CO₂ at Steam Temperature	Yes	No	No	No	Yes
G	Vents Air at Very Low Pressure (1/4 psig)(.02 bar)	Poor	Excellent	NR	Good	Excellent
H	Handles Start-up Air Loads	Fair	Excellent	Poor	Excellent	Excellent
I	Operates Against Back Pressure	Excellent	Excellent	Poor	Excellent	Excellent
J	Resists Damage from Freezing	Good	Poor	Good	Good	Good
K	Can Purge System	Excellent	Fair	Excellent	Good	Excellent
L	Performs on Very Light Loads	Excellent	Excellent	Poor	Excellent	Excellent
M	Responds to Slugs of Condensate	Immediate	Immediate	Delayed	Delayed	Immediate
N	Handles Dirt	Excellent	Poor	Poor	Fair	Excellent
O	Comparative Physical Size	Large	Large	Small	Small	Large
P	Handles "Flash Steam"	Fair	Poor	Poor	Poor	Excellent
Q	Mechanical Failure (Open -- Closed)	Open	Closed	Open	Open, Closed	Open


First Choice				Alternative				Overriding condition

Requirements - Direct Injection

For direct injection, steam traps should:

handle dirt without malfunctioning
The above is an overriding condition. Traps that do not dependably handle dirt well should not be considered for this application.
drain the steam chamber continuously
conserve energy throughout a long service life
have good resistance to damage from hydraulic shock
have the ability to purge the steam chamber of condensate and non-condensables
effectively handle start-up air loads
air handling capability is even more important than for steam-jacketed applications
fail in the open mode

In all cases, the IB trap suits this application best, unless the steam chamber has a large volume. In this instance the differential condensate controller offers better purging.

Only IB and DC traps should be used where steam is injected directly into product chambers.

	Characteristic	Inverted Bucket	F&T	Disc	Thermostatic	Differential Controller
A	Method of Operation	Intermittent	Continuous	Intermittent	Intermittent	Continuous
B	Energy Conservation (Time in Service)	Excellent	Good	Poor	Fair	Excellent
C	Resists Wear	Excellent	Good	Poor	Fair	Excellent
D	Resists Corrosion	Excellent	Good	Excellent	Good	Excellent
E	Resists Hydraulic Shock	Excellent	Poor	Excellent	Poor	Excellent
F	Vents Air and CO₂ at Steam Temperature	Yes	No	No	No	Yes
G	Vents Air at Very Low Pressure (1/4 psig)(.02 bar)	Poor	Excellent	NR	Good	Excellent
H	Handles Start-up Air Loads	Fair	Excellent	Poor	Excellent	Excellent
I	Operates Against Back Pressure	Excellent	Excellent	Poor	Excellent	Excellent
J	Resists Damage from Freezing	Good	Poor	Good	Good	Good
K	Can Purge System	Excellent	Fair	Excellent	Good	Excellent
L	Performs on Very Light Loads	Excellent	Excellent	Poor	Excellent	Excellent
M	Responds to Slugs of Condensate	Immediate	Immediate	Delayed	Delayed	Immediate
N	Handles Dirt	Excellent	Poor	Poor	Fair	Excellent
O	Comparative Physical Size	Large	Large	Small	Small	Large
P	Handles "Flash Steam"	Fair	Poor	Poor	Poor	Excellent
Q	Mechanical Failure (Open -- Closed)	Open	Closed	Open	Open, Closed	Open


First Choice				Alternative				Overriding condition